Mareeba Banana Farm
Energy Savings: 32% | Cost Savings: $40,000 | Capital Cost: $35,000 | CO2 Savings: 94.8 | Project Status: implemented
Industry:
Horticulture
Location:
Atherton Tablelands
Pump Type:
Centrifugal
Irrigation Type:
Drip, Micro irrigation
Technology:
Tariffs, Variable Speed Drives
One pump was assessed as part of an energy audit. The pump irrigates one block at a time operating for around 5,000 hours per year using over 320,000 kWh per year at an annual cost of around $89,000.
An audit of site energy consumption evaluated:
- Variable speed control
- Remove primary sustain valve and replace with Dynamic Head Control
- Change from Tariff 44 to Tariff 66
The recommendation from the energy audit is to install a variable speed drive on the pump to automatically modulate pressure at 250 kPa at the irrigation valve stations. This would allow removal of the primary sustain valve and improve efficiency.
The audit report also included a recommendation to change the tariff for this pump account to realise potential savings of $21,266 per annum.
| Solution | Add Variable Speed Control | Dynamic Head Control | Tariff Change | TOTAL |
| Energy Savings (kWh) | 9,084 – 13,850 | – | 103,000 | |
| Demand Savings (kW) | 11.3 – 14.4 kW | – | ||
| Cost Savings ($) | 14,400 | 4,300 | 21,300 | 40,000 |
| Capital Cost ($) | 20,000 | 15,000 | – | 35,000 |
| Payback (years) | 1.9 | 1.9 | ||
The Pumping Efficiency Rate improvement is estimated to have improved from 354 kWh/ML to 236 kWh/ML. Carbon savings of 94.8 t CO2-e per annum have been estimated.
A number of other benefits were reported by the farmer:
- Lower maintenance costs and longer pump life because “the pump is not running as hard”
- A previous 2ML variation in water between blocks is now expected to be eliminated
- “Each Plant, no matter which block they’re in, are getting a nice consistent watering
An energy audit is a good investment
An energy audit is a great way for a business to cut costs and boost productivity.
The Energy Savers Plus Extension Program was delivered in by the Queensland Farmers' Federation with support and funding from the Queensland Department of Energy and Public Works.
