Pittsworth Egg Farm
Energy Savings: 29% | Cost Savings: $817,745 | Capital Cost: $2,451,400 | CO2 Savings: 2,837 | Project Status: proposed
Industry:
Eggs
Location:
Darling Downs
Pump Type:
Centrifugal
Irrigation Type:
Drip
Technology:
Refrigeration, Motors and Fans, Solar Power and Renewables, Variable Speed Drives
The farm, near Pittsworth, consists of four individual farms with 41 poultry sheds that have a total usable floor area of 45,400m2 and house approximately 2,140,000 birds per annum. This include five sheds that are used for rearing young birds, other sheds for a cage egg production and a dedicated area for free-range egg production. The site also includes a feed mill, farm office and large workshop.
Energy consumption is dominated by the ventilation and feed systems, with an annual energy consumption for the farm of approximately 4,000,000 kWh at a cost of $970,000, which is estimated to increase around 3 times by 2025, based on which energy saving strategies were recommended.
The sites energy consumption consist of:
- Lighting system
- Ventilation system (circulation fans, tunnel)
- Bore pump
- Feed auger vats
- Manure collection belts
- LPG recirculating heaters
- Feed mills (silos, grain dryers, dust extraction and compressed air systems)
- Refrigeration system (air blowers)
An energy audit showed how improving the current systems can lead to energy and cost savings over projected increases by investing around $2,500,000. The recommendation explored in the audit included:
- Replace ventilation fans with more efficient units.
- Upgrade refrigeration plant with variable speed compressors.
- Control system improvements for dust extraction via sensor.
- Install solar PV.
Table 1. Energy savings from audit recommendations
| Recommendation | Energy savings (kWh) | Cost Savings ($) | Emission Savings (tCO2-e) | Payback Period (Years) | Cost to Implement ($) |
| Fan replacement | 1,290,000 | 440,000 | 1,045 | 2.2 | 204,000 |
| Refrigeration upgrade | 215,000 | 34,460 | 174 | 3.9 | 135,000 |
| Mill improvements | 22,200 | 3,525 | 18 | 3.5 | 12,400 |
| Solar PV | 1,975,000 | 313,260 | 1,600 | 6.7 | 2,100,000 |
| Total | 3,502,200 | 817,745 | 2,837 | 4 | 2,451,400 |
By installing the recommendation in the audit, the business could reduce energy consumption by 29%, and costs by 32%, with carbon emission savings of 2,837 tCO2–e per year.
Table 2. Pre and post audit energy consumption and costs based on 2025 values.
| Audit Metric | Pre-Audit | Post-Audit | Reduction (%) |
| Energy Consumption (kWh) | 11,970,000 | 8,465,000 | 29 |
| Cost ($) | 2,555,000 | 1,737,255 | 32 |
An energy audit is a good investment
An energy audit is a great first step in moving a business towards a more efficient future by reducing energy use, costs and Carbon emissions onsite.
The Energy Savers Plus Extension Program was delivered in by the Queensland Farmers' Federation with support and funding from the Queensland Department of Energy and Public Works.
